Product Description
WELDING POSITIONER
MODEL- WM :- 30000
LOAD CAPACITY :- 30000.KGS
ROTATIONAL SPEED (FIXED) :- 0.25 TO 0.25 RPM
TILT RANGE (Degrees) :- 0 to 135
TILT SPEED 210 (Secs)
TABLE DIA. : - 2800 MM
CUSTOMER :- TECH INTERNATIONA ( UAE)
Precision and Versatility for Heavy-Duty WeldingDesigned for demanding industrial applications, the 30 MT Welding Positioner allows operators to handle massive workpieces securely with high rotational accuracy (<0.2 mm eccentricity). The variable speed and extensive tilt range accommodate diverse welding setups, making it a valuable asset in heavy fabrication, vessel manufacturing, and other large-scale assembly tasks.
Advanced Control and Safety FeaturesOperators benefit from dual control options: a wired remote pendant or a programmable PLC interface. The integrated emergency stop and overload protection systems provide critical safeguards, enhancing workplace safety. Additional options, such as a foot pedal or torque limiter, offer further customization to meet specific operational needs.
Adaptable Design with Durable ConstructionThis positioner is built from mild steel, finished with an epoxy coating to resist rust. The 2500 mm worktable includes T-slots for flexible fixture mounting. Optional 4-jaw chucks and laser alignment systems increase adaptability, while the entire unit is engineered to maintain a low noise level of 75 dB(A) in diverse environments, ranging from -10C to +45C.
FAQs of 30 MT Welding Positioner:
Q: How do I control the rotation and tilt of the 30 MT Welding Positioner?
A: The positioner offers two control methods: a remote pendant for manual operation or a PLC system for programmable control. These allow you to adjust table rotation speed (0.05 1.0 rpm) and tilt angle (0135, either hydraulically or manually), ensuring precise setup for your welding tasks.
Q: What types of welding processes can this positioner support?
A: The 30 MT Welding Positioner is suitable for various welding processes including Arc, MIG/MAG, and TIG welding. Its robust build and stable operation accommodate variable current up to 800 A, making it ideal for heavy-duty applications and large workpieces.
Q: When should the emergency stop and overload protection features be used?
A: These built-in safety features automatically activate to prevent equipment damage or hazards in case of unexpected overloads or emergencies. Operators can also manually engage the emergency stop during any unsafe condition, ensuring user and workplace safety at all times.
Q: Where can the 30 MT Welding Positioner be installed?
A: This equipment can be installed in industrial workshops or fabrication yards with access to a 415 V, 3-phase power supply. It operates reliably in ambient temperatures from -10C to +45C, making it adaptable to many global manufacturing environments.
Q: What is the process for mounting and securing different workpieces?
A: The positioners 2500 mm diameter table comes equipped with T-slots for adjustable fixture adaptability. Optional accessories like a 4-jaw chuck or anchoring kit allow you to securely mount and center a wide range of vessel shapes or large components for stable and accurate rotation during welding.
Q: How does using this welding positioner benefit my fabrication process?
A: Utilizing the 30 MT Welding Positioner increases efficiency, safety, and weld quality in heavy fabrication. It allows consistent, controlled movement and positioning of exceptionally large workpieces, reducing manual handling, minimizing errors, and enhancing productivity for complex welding tasks.
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