Product Description
These High Capacity Welding Rotators are available with 20 tons of capacity based specification. Known for their high automation degree, these are equipped with polyurethane steel made roller and reducer or motor for controlling their operating speed. These high performance equipments are used for designing pressure vessel, pipes, ships, steel made structures and boilers to name a few. AC motor of these equipments regulates operating speed of their reducer and stepless speed changing motors. Swing arm of their rollers is used to adjust positioning of work piece. We are a prestigious manufacturer and supplier of premium grade High Capacity Welding Rotators.
Features:
LEAD SCREW TYPE
CAPACITY - 20 Ton Capacity
JOB DIAMTER - 200 TO 1100 MM
CUSTOMER- ALSTOM INDIA LIMITED ( DURGAPUR- WEST BENGOL)
Precision and Power CombinedExperience precision handling and powerful performance with heavy-duty steel construction and AC motor drives. Our welding rotators accommodate vessels up to 100 tons, boasting adjustable roller centers and diameter capacities up to 5200 mm for maximum flexibility during intricate welding projects.
User-Friendly Control SystemsOperate your machinery with ease via integrated remote and panel controls. The seamless handling system enables operators to adjust travel speeds from 100 mm/min to 1000 mm/min and rotation speeds from 0.1 to 1.0 rpm, ensuring consistent, reliable results tailored to every application requirement.
Designed for Durability and SafetyBuilt with industrial-grade polyurethane or steel rollers and finished in protective paint, these rotators offer low-maintenance operation, exceptional longevity, and low-noise performance. Advanced safety features, such as overload protection and emergency stop, safeguard both equipment and personnel.
FAQs of High Capacity Welding Rotators:
Q: How can the welding rotator be adjusted for different workpiece sizes?
A: The welding rotator features adjustable roller center distances, allowing it to accommodate various workpiece diameters up to 5200 mm. This adaptability ensures secure and optimal positioning for pipes, tanks, and vessels during welding.
Q: What are the main benefits of using polyurethane-coated wheels compared to steel wheels?
A: Polyurethane-coated wheels minimize surface damage to delicate or coated workpieces, offering gentle support while maintaining excellent load capacity. Steel wheels, on the other hand, are ideal for heavy-duty tasks and harsh environments, providing maximum durability and strength.
Q: When should I use the remote control versus the panel control system?
A: Remote controls are best for operating the rotator from a safe distance or when manual adjustment is not feasible due to workspace constraints. Panel controls provide direct machine interface, ideal for setup or adjustments near the equipment.
Q: Where is the ideal installation environment for this equipment?
A: These welding rotators are designed for indoor or workshop environments with proper flooring for floor-mounted installation. The machines are suitable for heavy fabrication settings where abrupt weather changes and excessive moisture are minimal.
Q: What is the process for adjusting travel and rotation speeds during operation?
A: Travel speed and rotation speed can be seamlessly adjusted using the integrated control systemeither remote or panel. These fine-tuned settings allow operators to cater the machines performance to different welding procedures and material specifications.
Q: How does the equipment ensure operator safety during use?
A: Advanced safety features such as overload protection, emergency stop buttons, and robust electrical systems are incorporated. These features prevent overloading, instantly halt operations in emergencies, and protect both the operator and equipment.
Q: What maintenance is required for the high capacity welding rotator?
A: The rotator is designed for low maintenance. Routine checks should focus on wheel integrity, control systems, and lubrication of moving parts. Thanks to durable materials and engineering, extensive upkeep is rarely necessary, ensuring long-term reliability.
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