Product Description
Motorized Lead Screw Welding Rotators are used for polishing, welding, assembling and rubber lining of cylindrical tank, pressure vessel, steel fabricated structures and boilers. These equipments consist of necessary parts like double motor and double reducer based drive, inverter and advanced speed controller. Operating speed of these rotators is managed by variable frequency stepless motor. These equipments are capable of adjusting center distance by their lead screw to meet specific shape and size of work pieces. These have long working life. We would like to introduce ourselves as a growth oriented manufacturer and supplier of Motorized Lead Screw Welding Rotators.
Precision and Flexibility in Welding OperationsOffering adjustable roller centers and variable rotation speeds from 100 to 1200 mm/min, the motorised lead screw rotator accommodates a wide range of pipe, tube, and drum sizes. This flexibility ensures precise alignment and consistent welds across various fabrication needs, enhancing operational efficiency and reducing manual intervention.
Reliable Construction and Enhanced SafetyManufactured from mild steel or alloy steel and protected with a powder-coated surface, this rotator boasts robust durability. Safety is paramount, with features such as an emergency stop switch and IP55-rated construction, ensuring excellent protection against dust and water ingress. The integrated control panel streamlines operation and boosts worker safety.
Optimized for Industrial UseIdeal for heavy-duty welding tasks in fabrication workshops, the rotator operates efficiently on a 415V three-phase power supply. With low power consumption and a rated capacity of 2 tons, it provides reliable service for demanding industrial environments. Its semi-automatic functionality helps streamline workflow while delivering consistent results.
FAQs of Motorised Lead Screw Welding Rotator:
Q: How does the adjustable roller center distance benefit welding operations?
A: The adjustable roller center distance enables the machine to accommodate various diameters of pipes, tubes, or drums, ranging from 250 mm to 3200 mm. This flexibility allows operators to securely position different workpieces for stable and precise welding, minimizing setup time and ensuring quality results.
Q: What type of materials are suitable for use with this welding rotator?
A: This equipment is designed for welding pipes, tubes, and drums made from a variety of materials. The rollers are polyurethane coated or made from steel to support mild steel or alloy steel workpieces, making it ideal for diverse fabrication requirements in heavy-duty environments.
Q: How is the rotation speed controlled, and what is its range?
A: Rotation speed is managed through a variable-speed inverter integrated into the control panel. Users can adjust the speed anywhere between 100 mm/min and 1200 mm/min, allowing for precise control tailored to different welding projects and material requirements.
Q: When should I use the emergency stop feature?
A: The emergency stop switch should be engaged immediately in the event of malfunction, abnormal behavior, or any unsafe situation during operation. This safety feature ensures that power to the rotating mechanism is quickly disconnected, protecting both the operator and the workpiece.
Q: Where can the motorised lead screw welding rotator be installed?
A: This rotator is floor-mounted, making it a suitable installation in fabrication workshops, manufacturing facilities, and industrial plants worldwide. Its durable construction and IP55 rating protect it in challenging work environments.
Q: What benefits does the integrated control panel offer?
A: The integrated control panel simplifies operation by providing convenient access to speed adjustment, forward and reverse rotation selection, and emergency stop functionality. This user-friendly interface streamlines workflow, enhances safety, and allows for quick adjustments during the welding process.
Q: How does the equipment improve efficiency in fabrication workshops?
A: By supporting a wide range of workpiece sizes, offering stable and variable-speed rotation, and featuring semi-automatic operation, this rotator reduces manual labor, speeds up setup, and ensures consistent, high-quality welds. This leads to quicker project completion and improved productivity in heavy-duty workshop settings.
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