Product Description
WELDING ROTATOR
LEAD SCREW TYPE
CAPACITY- 10 TON
JOB DIAMTER- 400 TO 4000
CUSTOMER- FINN MARINE ( INDONESIA)
Specification
| Capacity | 300 Ton |
| Phase | Three Phase |
| Power Source | Electric |
| Voltage | 400-440 V |
| Frequency | 50 Hz |
| Output Current | 0-100 (A) |
Adaptable to Varied WorkpiecesThe Lead Screw Type Welding Rotator offers customizable dimensions and roller optionspolyurethane or steelensuring compatibility with a wide diameter range (up to 4500 mm) and various vessel weights up to 20,000 kg. Its modular design accommodates heavy-duty industrial applications, making it suitable for fabricators who manage diverse welding projects.
Precision Operation with Enhanced ControlIntegrated with a digital control panel or remote pendant, this rotator grants precise control over rotating speed, ranging from 100 to 1000 mm/min. Whether used in semi-automatic or fully automated workflows, the system guarantees consistent rotation for optimal weld seam quality, while features like overload protection and emergency stop promote operator safety.
Efficient and Safe for Industrial EnvironmentsPowder coated or painted for lasting protection, the rotator is constructed from mild steel and powered by an efficient 4 kW AC motor. Its low power consumption, three-phase compatibility, and minimal noise generation make it ideal for continuous, high-volume operation in heavy-duty settings, ensuring reduced downtime and increased productivity.
FAQs of Lead Screw Type Welding Rotator:
Q: How does the lead screw adjustment improve roller positioning in this welding rotator?
A: The lead screw adjustment provides manual, precise alignment of the rollers to securely accommodate workpieces with different diameters. This ensures stable rotation and optimal positioning of pipes, vessels, or tanks during welding, reducing setup time and potential misalignment issues.
Q: What are the available roller materials, and when should polyurethane or steel rollers be selected?
A: Our rotator offers polyurethane and steel roller materials. Polyurethane rollers are ideal for delicate surfaces or non-marring applications, while steel rollers are recommended for heavy-duty tasks involving high temperatures or abrasive contact, such as steel vessel fabrication.
Q: Where can this welding rotator be used most effectively?
A: This equipment is best suited for industrial and heavy-duty environments, including fabrication shops and manufacturing facilities that require precise, safe rotation of pipes, tanks, or vessels during automated or semi-automatic welding processes.
Q: What control options are available for operating the rotator?
A: The rotator can be operated via a remote pendant control or a digital control panel. Both options offer variable speed management, ensuring convenient and precise control over the rotation during welding.
Q: How does the safety system function, and what benefits does it offer?
A: The rotator is equipped with overload protection and emergency stop features. These mechanisms prevent equipment damage and enhance operator safety by instantly halting operation when required, providing peace of mind in industrial settings.
Q: What is the process for extending the system to accommodate longer or heavier vessels?
A: You can pair the drive rotator with idler rotators, which support and stabilize extended or heavy workpieces. This modular approach increases capacity and versatility, making it easier to handle complex welding projects.
Q: What advantages does this welding rotator provide for automated welding applications?
A: It ensures consistently smooth rotation for improved weld seam quality, lowers manual handling risks, and boosts productivity with low noise and power consumption. Its customizable features and robust construction make it a valuable addition to automated welding workflows.
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