Product Description
As an eminent manufacturer, supplier and exporter, we bring forth our esteemed clients with a broad collection of Heavy Self Aligning Type Welding Rotators. As per the set quality norms, the offered welding rotator is designed by our professionals by utilizing the finest quality material and advanced technology. All models of Heavy Self Aligning Type Welding Rotators consist of a drive unit and an idler unit. In the drive section, rollers are motorized and regulated by a control panel. Moreover, we offer this welding rotator in numerous specifications within given time frames.
Specification
| Capacity | 120 Ton |
| Current | 0-100 A |
| Phase | Three Phase |
| Power Source | Electric |
| Frequency | 50/60 Hz |
| Usage/Application | Industrial |
| Voltage | 400-440 V |
Features:
- Easy to operate
- Optimum performance
- Long functional life
- Ensured better welding
Versatile Load HandlingWith a robust load capacity spanning from 5 to 200 tons, these welding rotators are ideal for handling tanks and pipes of varying sizes in fabrication shops, pressure vessel works, and pipe manufacturing plants. Their adaptable design ensures reliable performance, even with custom tank specifications.
Advanced Control and SafetyEquipped with a remote pendant control system featuring forward/reverse and variable speed options, operators can manage rotation speeds from 100 to 1000 mm/min. The built-in safety features, including overload protection and safety interlocks, enhance operator confidence and reduce risks during industrial operations.
Customization and Efficient OperationThe rotators offer customizable roller diameters, surface finishings, and motor specifications, catering to unique project needs. Their energy-efficient AC electric motors and powder-coated or painted finishes provide durability and reduced maintenance, while low noise output ensures a comfortable working environment.
FAQs of Self Aligning Welding Rotators:
Q: How does the self-aligning feature of these welding rotators improve the welding process?
A: The self-aligning mechanism allows the rotator to automatically adjust to minor misalignments of the workpiece, ensuring stable and consistent rotation. This minimizes manual adjustment and results in more accurate and uniform welds, improving overall process quality.
Q: What types of rollers are available, and which is suitable for my application?
A: Rubber, PU (polyurethane), and steel rollers are available. Rubber and PU rollers are ideal for delicate or coated surfaces, reducing the risk of surface damage, while steel rollers are recommended for heavy-duty operations and abrasive environments.
Q: When is it necessary to choose a customized roller diameter or load capacity?
A: Customization is recommended when your project involves non-standard tank sizes, unique workpiece dimensions, or load requirements outside standard specifications. This ensures safe, reliable operation and optimal welding results for specialized applications.
Q: Where can these welding rotators be installed?
A: They are designed for installation in industrial environments such as fabrication shops, pressure vessel manufacturing facilities, and pipe workshops. The machines can be floor-mounted, and bolt-on rails are available as optional accessories for secure positioning.
Q: What safety features are included to protect operators and equipment during use?
A: Safety features include overload protection, safety interlocks, and low noise operation (<70 dB). These safeguards help prevent equipment damage and create a safer work environment for operators during prolonged use.
Q: How does the remote pendant control system enhance usability and efficiency?
A: The remote pendant allows operators to control rotation direction and speed from a safe distance, providing flexibility and precise adjustment during welding, assembly, or painting tasks. This improves process efficiency and reduces operator fatigue.
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