Product Description
WELDING ROTATOR WITH POWER TROLLEY
- CAPACITY OF 60 MT
- CONSISTING OF 1 DRIVE UNIT WITH POWER TROLLEY
- AND 3 IDLER UNIT WITH MANUAL TROLLEY
- DRIVE ROTATING CAPACITY - 60 MT
- POWER TROLLEY CAPACITY- 60 MT
- IDLER LOAD BEARING CAPCITY - 10 MT EACH
1 SET CONSIST OF 1 DRIVE UNIT & 3 IDLER UNIT
Specification
| Roller Width | 100 to 250 mm |
| Color | Yellow |
| Voltage | 220-240 V |
| Diameter | 600 to 1200 mm |
| Frequency | 50 Hz |
| Capacity | 1 to 160 Ton |
| Warranty | 12 Month |
| Brand | Mogra |
Precision and Safety CombinedThis welding rotator offers outstanding precision in rotating pipes and vessels during welding, supported by variable speeds and consistent power output. The robust polyurethane and steel rollers effectively minimize slippage, while the powder-coated mild steel structure ensures durability and corrosion resistance. An IP54 protection class safeguards components from dust and splashing water, providing a safe working environment.
Flexible Control and User-Friendly OperationDesigned for operator convenience, the rotator features both remote pendant and foot pedal control, enabling smooth and safe handling of heavy workpieces. The semi-automatic operation allows users to tailor the process for submerged arc, MIG, TIG, or manual welding, accommodating a range of industrial needs. Its floor-mounted design ensures stability and easy integration into various workshop setups.
FAQ's of Welding Rotator:
Q: How does the welding rotator accommodate different workpiece sizes?
A: The welding rotator can handle cylindrical workpieces with diameters ranging from 250 mm to 3,500 mm, making it suitable for pipes, tanks, vessels, and cylinders. The adjustable roller center distance of 1,000 mm and robust four-roller system ensure stable support for a variety of project requirements.
Q: What is the process for controlling the welding rotator during operation?
A: Operators can control the rotator using a remote pendant or a foot pedal, both of which allow for precise adjustments to the rotation speed (100 - 1,000 mm/min). This flexibility makes it easy to match the rotator speed to different welding processes like MIG, TIG, submerged arc, or manual welding.
Q: When should this welding rotator be used instead of manual turning?
A: This equipment is ideal when working with heavy or large cylindrical components where manual turning is impractical or unsafe, particularly for loads up to 10,000 kg. It enhances weld quality and consistency while minimizing operator fatigue and risk of workplace injury.
Q: Where can the welding rotator be installed?
A: The floor-mounted design makes it suitable for installation in industrial workshops and fabrication facilities. Its robust construction and standardized dimensions (3500 x 1000 x 950 mm) allow easy placement in dedicated welding bays for pipe, tank, and vessel manufacturing.
Q: What are the key benefits of using this welding rotator?
A: Key benefits include improved welding accuracy, reduced manual labor, enhanced safety, and consistent rotational speeds. The semi-automatic operation and variable controls optimize the welding process, boosting productivity and ensuring high-quality joints on a wide range of cylindrical components.
Q: Which welding techniques are compatible with this equipment?
A: This rotator supports various welding methods such as submerged arc, MIG, TIG, and manual techniques, making it highly versatile for different fabrication and repair tasks in multiple industries.