Product Description
TECHNICAL SPECIFICATIONS WELDINGPOSITIONER
CAPACITY - MODEL-WM-1000
| Capacity | Kgs | 1000 |
| Eccentricity | mm | 100 |
| Center of Gravity | mm | 100 |
| Rotational Speed Range | Rpm | 0.1 to 1 |
| Tilt Range | Degree | 0-135 |
| Tilt Speed (Fixed ) | RPM | 0.3 |
| Table Size | Diameter | 750 |
| No.of Slots | No. | 4 |
| Size of slots (T Nut size suitable for ) | mm | M 16 |
| Approx. overall length ( Table Horizontal) (L) | mm | 1000 |
| Approx. overall height ( Table Horizontal) (H) | mm | 770 |
| Approx. overall Width (W) | mm | 850 |
| Rotational drive motor | HP | 0.5 |
| Tilt drive motor | HP | 0.5 |
| Controls on panel | - | RYB Indication Lamp, Emergency off push button Mains On/Off Switch pendent with 5 Mtr cable |
| Controls on pendent | - | Rot. For/Rev. Selector switch Rot. Inch /Run, selector switch Rotation start push button Rotation stop push button Tilt Up push button Tit Down push button |
| Reduction gear boxes make | - | Premium ( greaves) , Bonvario or Equivalent |
| Motor make | - | Siemens or Bonvario |
| Bearings | - | SKF/FAG or Equivalent |
| Switchgears | - | Siemens / Teknic / L&T or Equivalent |
| Input supply | | 415 V, 3PHASE, 50 HZ or As per Customer Requirement. |
| Earthling Assembly | | Provided |
| Colour | | Deep Orange or As Per Customer Requirement |
| Body Construction | | Fabricated Through Plates & channel |
| Job Rotation | | Through Worm Reduction Gear Box , AC Motor & VFD |
| Jon Tilt | | Through Worm Reduction Gear Box , AC Motor |
| Safety | | 24 Volt Logic for Operator Safey , Limit Switches & Mechanical Stopper Tilting Movement |
Specification
| Approx. Overall Height (Table Horizontal) (H) | 770 mm |
| Approx. Overall Length (Table Horizontal) (L) | 1000 mm |
| Approx. Overall Width (W) | 850 mm |
| Capacity | 7000 Kgs |
| Center of Gravity | 100 mm |
| Eccentricity | 100 mm |
| Frequency | 50/60 Hz |
| No. of | 4 |
| Phase | Three Phase |
| Rotational Drive Motor | 0.5 HP |
| Rotational Speed Range | 0.1 to 1 Rpm |
| Table Size | 750 mm |
| Tilt Range | 0-135 Degree |
| Tilt Speed (Fixed) | 0.3 RPM |
| Voltage | 400-420 V |
| Usage/Application | MOGRA 1MT Welding Positioner |
Versatile Positioning for Complex WeldsThe WM-1000 Welding Positioner offers a wide tilting angle from 0 to 135 and continuous 360 rotation, making it ideal for welding a variety of components such as pipes, flanges, and cylinders. Its robust 3-jaw manual chuck (with optional 4-jaw) ensures secure clamping for efficient, high-quality welds.
Superior Control and User-Friendly DesignControlling your welds is simple with the dual system: a remote foot switch for hands-free operation and a convenient control box. The positioner supports both manual and automatic welding modes, providing flexibility for a range of industrial applications and increased productivity.
Safety and Reliability in Every OperationSafety is prioritized with built-in overload protection, emergency stop functions, and a covered, air-cooled design. IP54 protection class offers resistance to dust and splashes, while the long-life bearing system ensures stable performance and durability in daily industrial use.
FAQs of WM-1000 Welding Positioner:
Q: How does the WM-1000 Welding Positioner enhance welding efficiency?
A: With its 360 rotation and a tilting table adjustable from 0 to 135, the WM-1000 allows operators to position workpieces precisely. This reduces the need for manual repositioning, speeds up the welding process, and ensures more consistent, high-quality welds.
Q: What types of workpieces can be used with this positioner?
A: The WM-1000 is designed for industrial welding applications and can handle pipes, flanges, and cylinders with a maximum load capacity of 1000 kg, eccentricity up to 150 mm, and center of gravity up to 200 mm, making it suitable for a wide range of heavy and complex components.
Q: When should I use the 3-jaw manual chuck versus the optional 4-jaw chuck?
A: The standard 3-jaw manual chuck is ideal for securely gripping round components, such as pipes and cylinders. If you require precise clamping for irregular or square-shaped workpieces, the optional 4-jaw chuck provides enhanced versatility.
Q: Where can the WM-1000 Welding Positioner be installed?
A: This positioner is suitable for workshops, fabrication shops, and manufacturing plants, thanks to its robust construction and compact design (1300 x 1100 x 650 mm). With a protection class of IP54, it can operate reliably in environments with moderate dust and moisture.
Q: What are the benefits of the overload protection and emergency stop features?
A: The built-in overload protection safeguards both the operator and the machine from excessive loads, preventing potential damage and accidents. The emergency stop provides an immediate way to halt operation in case of any unsafe condition, enhancing workplace safety.
Q: How is the WM-1000 operated and controlled during welding?
A: Operators can control the positioner using the supplied control box or the remote foot switch, enabling hands-free rotation and tilting. These options make positioning quick and precise, allowing operators to focus on the welding process.
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